What are some key elements in TPM success stories?
Another important element is continuous improvement. In TPM success stories, companies are always looking for ways to make the process better. They might analyze data from equipment performance to find areas for enhancement. For example, if a machine is taking too long to start up, they will work on reducing that time through various improvements in the TPM process.
One key element is employee involvement. In successful TPM stories, employees are trained and motivated to take part in maintenance activities. For example, in a factory, workers might be responsible for daily checks on their machines.
Can you share some TPM success stories?
Sure. One TPM success story could be in a manufacturing plant. By implementing TPM, they were able to reduce equipment breakdowns significantly. The regular maintenance schedules and employee training in TPM principles ensured that machines were always in top condition, leading to increased productivity.
Qinling TPM
The Qinling TPM referred to the open-type hard rock tunnel boring machine (TPM) used in the construction of the Lingnan section of the Qinling water diversion tunnel from Han River to Wei River. The diameter of the TMT was 8.02 meters and the total weight was more than 1400 tons. It was specially designed for the special geological conditions in the south of Qinling Mountains. The construction of the Qinling TPM construction section included a main tunnel of 18.27 kilometers long and a No. 4 branch tunnel of 5.82 kilometers long, with a maximum buried depth of 2012 meters. In order to solve the problems of long-distance slag extraction, ventilation and transportation of TBMs, China Railway Tunnel Bureau adopted the construction method of "TMT + drilling and blasting", and built the No.4 inclined shaft as the working face of the TMT maintenance tunnel and the main tunnel drilling and blasting connection section. The Qinling TPM construction section was pushed forward in extremely complex geological environments such as strong rockburst, high hard rock, sudden gushing water, high temperature and humidity. A total of 2056 rockbursts occurred, and the affected section length reached 8586.8 meters. The construction of the TPM marked more than half of the project of the Lingnan section of the Qinling water diversion tunnel from the Han River to the Wei River, and accumulated experience for subsequent construction.
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One key element is perseverance. Just like in the case of Thomas Edison, who failed many times before inventing the light bulb. He didn't give up, and that's what made his story a success.
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