There were many options for the temperature control of the reactor. Some powerful manufacturers would provide customized reaction kettle thermostats according to customer needs. For example, the thermostats of the reaction kettle were customized with parts from domestic and foreign brands, which could increase the service life of the parts; the electric cabinet was isolated from the body, which was effective in heat insulation, which could extend the service life of the electrical appliances; the automatic exhaust function and instant cooling function were available when the machine was turned on to ensure the safety of use. The temperature control accuracy of its products can reach +/-1 ° C, the cooling power can be provided from 6KW to 1200KW, and the temperature range is from-100 ° C to 300 ° C, which can meet the needs of most enterprises for constant temperature control. In addition, Ou Neng Machinery could also provide heating and cooling solutions for the reactor. When choosing the reactor temperature control supply, in addition to considering the equipment itself, you should also pay attention to the after-sales of the manufacturer. For example, a powerful manufacturer can customize a suitable product before purchase. If there is a problem after purchase, they can send professional technicians to solve it. Small manufacturers may lack professional technical teams and it is difficult to find the problem in time when encountering technical problems. Read more exciting novels for free
Different types of high-temperature reactors had different operating temperatures. For example, the product manufactured by Xi'an Taikang Technology had a working temperature below 400 ° C. There are also some reactors, such as the reaction kettle with jacket or coil heating. If water is used for heating and temperature control, the normal temperature water temperature machine can be used at 120 ° C, and the highest temperature of the high temperature water temperature machine is 180 ° C. If heat transfer oil is used for heating, the reaction temperature can be heated by external heat transfer oil when it is higher than 180 ° C, generally up to 250 ° C. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
200 - 300 ° C was the most commonly used temperature range. When the heating temperature is lower than 100 ° C, it can be heated by steam with less than 1 atmospheric pressure; saturated steam can be used in the range of 100 - 180 ° C; when the reaction temperature is higher than 180 ° C, it can be heated by external heat exchange oil, generally up to 250 ° C; The highest temperature of the double-layer glass reaction kettle can reach 300 ° C. In the process of using the high-temperature mold temperature machine above 300 ° C, the carbon deposit of the heat transfer oil is inevitable, and the effect can be reduced by the nitrogen sealing method. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
The high-temperature reaction kettle was a container used for chemical and chemical reactions. When these reactions were carried out, it could be used to measure temperature, add noble gases, measure pressure, PH value, conductivity, oxide-reduction potential, and other precise chemical synthesis reactions. Its heating power was 300W-500W, and there were many heating methods, such as electric heating (including jacket electric heating and zero-distance electric heating) and circulating heating. Among them, the jacket electric heating reaction kettle can heat the material to 260 degrees Celsius, and the zero-distance electric heating can heat the material in the kettle to 400 degrees Celsius. The working temperature is generally below 400 degrees Celsius, and the working pressure is 6 Pa. The valve and pipe fitting are imported from Germany, the interface is standard configuration, and the stirring speed and temperature are displayed in numbers.(0 - 1500km/h, speed accuracy of +/-1km/h), the patent inserted needle type K sensor (working temperature below 400 ° C, display accuracy of +/-1 ° C), standard stirring device, reaction kettle body, electric heating fiber furnace, inserted needle type K sensor, etc., can also be filled with an noble gas to protect the reagent from direct contact with the air, can insert a variety of sensors to ensure accurate measurement of relevant data. It also had some technical highlights, such as the ability to realize a variety of serial experiments, the ability to connect to a computer through the RS232 communication interface to print and display the historical values and actual curves required by the user, and the ability to monitor the entire system in real time through software. The selection of the high temperature reaction kettle oil temperature machine needs to consider the size of the reaction kettle, temperature requirements, whether it needs to be cooled, the volume and interface size of the reaction kettle jacket, the pressure resistance of the reaction kettle, and other factors. The heat transfer oil is heated to maintain the working temperature in the kettle. The duration depends on the production process. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
For a reactor with a temperature of 700 degrees Celsius, Incoiling 800H was a better material. Although the Inoloy 800 performed well at 600 - 700 ° C, it was obviously not as good at 700 - 850 ° C. The Inoloy 800H, with its unique formula and process, had better creep resistance and fracture strength than the Inoloy 800 at 700 - 850 ° C. Based on Incocoy 800, the carbon content of Incocoy 800H was fine-tuned to 0.05% - 0.10%, which improved creep resistance and fracture strength. After a special heat treatment process, it still maintained excellent performance at higher temperatures. At the same time, Incolloid 800H had excellent corrosion resistance. Whether it was in an oxidisation, reduction, or sulfur environment, it could stably exert its protective performance. In addition, in the chemical industry, some high-temperature reactor lining materials often use PVP (Polyfluorterethlene). The melting point of PVP is about 327°C, which has good stability in high-temperature environments. It is also resistant to corrosion by most chemical substances such as acid, alkalium, and so on. It may show better chemical resistance in a strong oxidiser environment. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
For the 700-degree high temperature reactor, the following materials were more suitable: - [Incoiling 800H alloy: It has adjusted the carbon content to 0.05% - 0.10% on the basis of Incoiling 800, improving its creep resistance and fracture strength. It has also undergone a special heat treatment process, and it has excellent creep resistance and fracture strength in a high temperature environment of 700 - 850 degrees.] In terms of corrosion resistance, it could stably exert its protective performance in any environment, whether it was an oxidisation, reduction or sulfur environment. It is suitable for high-temperature reactors in the refinery. - ** ceramic membrane (such as perovskite-type metal oxide-made hybrid conductor oxygen permeating membrane)**: This type of material is composed of an organic material. At high temperatures (such as 700 ° C), it has a special micro-nano-pore structure, excellent anti-pollution ability, long-term stability at high temperatures, excellent chemical stability to acid, base, and liquids, mechanical stability under high pressure, and a long service life. Its chemical formula was BO3. The A site was usually a Lanthanide or an Alkaline Earth metal, and the B site was usually a transition metal. - **700 ° C high temperature metal glue **: This type of glue is mainly divided into two categories: organic and organic. It can withstand temperatures up to 700 ° C, and has excellent heat resistance and stable physical and chemical properties. It can maintain strong cohesion in harsh environments such as high temperature, high pressure, and strong corrosion. It also has good corrosion resistance and high mechanical strength, and can withstand greater pressure and impact. It can be used to bond and seal reactor components. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
The following are some materials that can be used in the 700-degree high temperature reactor: 1. ** Incoiling 800H alloy **: It performs well in high temperature environments of 700 - 850 degrees. In terms of chemical composition, the carbon content was fine-tuned to 0.05% - 0.10%, which improved creep resistance and fracture strength. After a special heat treatment process, the creep resistance and fracture strength of the alloy were better than Inoloy 800 in this high temperature range. In terms of corrosion resistance, regardless of whether it was in an oxidization, reduction environment, or a sulfur environment, it could stably display its protective performance. It was commonly used in high-temperature reactors, cracking furnace pipes, and high-temperature pressure vessels in the refinery. 2. ** Mixed conductor oxygen permeating membrane (Perovskite-type metal oxide-type, the general chemical formula is <anno data-annotation-id ="00000000 - 4140 - 4250 - 8000 - 9000 - 800000000000"> ab03 </anno>, the A site is usually a Lanthanide or an alkali-earth metal element, and the B site is usually a transition metal element)**: This type of material was commonly used in dense membrane reactors. At high temperatures (700 ° C), when there was an oxygen concentration difference on both sides of the membrane, oxygen was conducted from the high oxygen pressure zone to the low oxygen pressure zone in the form of oxygen ions through the oxygen ion defects formed in the crystal lattice. At the same time, electrons were conducted in the opposite direction by jumping between metal ions with variable valency. 3. ** ceramic membrane **: Because the matrix is made of an organic material, it has a special micro-nano-pore structure, long-term stability at high temperatures, excellent anti-pollution ability, excellent chemical stability to acid, base, and liquids, mechanical stability under high pressure, and long service life. It is widely used in membrane reactors. 4. **700 ° C high temperature metal glue **: Can be used to seal reactor components. It can maintain stable performance at 700 ° C. It is mainly divided into two categories: organic and organic. It can be selected according to different application requirements. It has good corrosion resistance and can resist the erosion of various chemical media. It also has high mechanical strength and can withstand large pressure and impact. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
First of all, before turning on the equipment, check whether the power supply, water source, and air source of the equipment are normal. If there is any abnormality, deal with it immediately. After turning on the power supply of the equipment, adjust the explosion-proof temperature control device of the reactor to the required temperature, and then start the heating or cooling system. When the equipment reached the set temperature, turn off the heating or cooling system, and then adjust the temperature control instrument to room temperature to prevent the equipment from overheating or overcooling. During the operation of the equipment, it is necessary to check the operation status of the equipment regularly. Once an abnormality is found, it should be immediately shut down for treatment. When the equipment was shut down, the heating or cooling system should be turned off first, then the equipment power supply should be turned off, and finally the equipment water source and air source should be dealt with. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
For the reactor with a temperature of 700 degrees, it could be cleaned with high-temperature and high-pressure steam generated by the steam generator. The steam generator uses the heat energy of fuel or other energy sources to heat the water to boil and generate steam. The steam is transported to the reactor through pipes. Its high temperature and high pressure can effectively remove dirt, residue, and scale inside the reactor. This cleaning method had the characteristics of efficient cleaning. Compared with traditional cleaning methods, it did not need to use chemical cleaning agents, which reduced environmental pollution. At the same time, by recycling and utilizing steam condensation water, it could also save energy and reduce pollution. Moreover, the steam generator had perfect safety protection measures such as over-heat protection and over-pressure protection to ensure the safe operation of the equipment. It could also adjust the steam output, temperature, pressure, and other parameters according to the cleaning needs of different reactors. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
It could be cleaned with the high-temperature and high-pressure steam generated by the steam generator. The steam generator used the heat energy of fuel or other energy sources to heat the water to a boiling state, thereby producing high-temperature and high-pressure steam. The steam was transported to the reactor through the pipeline, and the high-temperature and high-pressure characteristics were used to thoroughly clean the interior of the reactor. it has that function of efficiently clean (It can effectively remove the dirt, residue, and scale inside the reactor and improve the cleaning efficiency), energy-saving and environmental protection (no need to use chemical cleaning agents to reduce environmental pollution, and can recover steam condensation water to achieve energy-saving and energy-reducing), safety and reliability (there are complete safety protection measures such as over-heat protection and over-pressure protection), and flexibility (it can be customized according to the cleaning needs of different reactors, including the adjustment of steam output, temperature, pressure, and other parameters). <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>
Among the common reactor materials, stainless steel (such as SUS304, SUS316L, SUS321, etc.) has good high temperature resistance, and it is widely used in the manufacture of various types of reactors that require high temperature resistance. In addition, the glass-lined reactor also had a certain degree of high temperature resistance. When selecting the high-temperature resistant material for the reactor, factors such as the material nature, reaction conditions, budget, and other special requirements needed to be considered. For example, if the reaction also involved other requirements such as corrosion resistance and hygiene standards, then these factors should be taken into consideration when selecting the high temperature resistant material of the reactor. <a href="/?from=ask_words" style="color:red" target="_blank">Read more exciting novels for free</a>